Resources · Free tool

Flexo vs Gravure — cost comparison.

Price the same pouch job on both processes. We'll show the per-pouch cost of each, which wins, and the break-even volume — so you choose the right process for the run.

Indicative estimate · for guidance only

The job (common to both)

Order quantity (pouches)

Profit margin (%)

Pouch height — MD (mm)

Pouch width — CD (mm)

Gap between across — CD (mm)

Material

Film thickness (µ)

Density (g/cm³)

Material price (₹/kg)

Flexo (UV)

Cylinder teeth

Gear pitch (mm)

Ups (MD)

Across (CD)

Colours

Ink (₹/kg)

Ink (g/m²)

Plate (₹/cm²)

Roll width (mm)

Speed (m/min)

Machine price (₹)

Load (kW)

Elec (₹/kWh)

Operators & production ▾

Operator 1 (₹/mo)

Operator 2

Operator 3

Operator 4

Wastage (m)

Setup (min)

Changeover (min)

Gravure (solvent)

Cylinder repeat (mm)

Ups (MD)

Across (CD)

Colours

Ink (₹/kg)

Ink (g/m²)

Engraving (₹/cm²)

Roll width (mm)

Speed (m/min)

Machine price (₹)

Load (kW)

Elec (₹/kWh)

Gas, operators & production ▾

Gas / month

Gas rate (₹/unit)

Jobs / month